MES Case Studies

Shop-floor projects delivered by PSPTechHub on ThingWorx and CWC — how operators, machines and SAP stay in step.

Operator recording parts used on a work order in ThingWorx CWC, with required and used quantities shown on screen
ThingWorx CWCSAPMaterial ConsumptionShop Floor

Connecting ThingWorx CWC to SAP: From Work Order to Finished Stock

Orders flow from SAP into CWC, operators record parts and finished work at the workstation, and SAP stock updates instantly.

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Manufacturing engineer editing a work instruction in ThingWorx and attaching a released Windchill drawing
ThingWorxWindchillWork InstructionsProcess Plans

Faster Shop-Floor Work Instructions in ThingWorx with Windchill Documents

Engineers copy existing operations, attach released Windchill drawings and save safely — so work instructions are ready faster.

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Plant team reviewing a 24-hour action plan with scheduled activities and open notifications on a ThingWorx screen
ThingWorxDaily ManagementQuality & SafetyUpgrades

24-Hour Action Plan App on ThingWorx for Daily Plant Management

Plant teams plan, share and follow up the next 24 hours of actions in ThingWorx — upgraded across sites without losing data.

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Plant manager reviewing a ThingWorx dashboard with line KPIs, downtime, defects and safety audit tiles
ThingWorxSharePointDatabricksPlant KPIs

Self-Service Plant Dashboards on ThingWorx with SharePoint and Databricks Data

Each site builds its own KPI dashboards from ready-made tiles, with line, SharePoint and Databricks audit data loading fast.

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Plant team in a daily direction setting meeting reviewing a ThingWorx dashboard with safety, quality, maintenance and line KPI tiles
ThingWorxSAPDaily Direction SettingPlant KPIs

ThingWorx Daily Direction Setting (DDS) Dashboard for Plant Meetings

One ThingWorx screen for the daily plant meeting: safety, quality, defects, maintenance and line KPIs from 10 sources, at every level of the plant.

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Maintenance technician checking a ThingWorx condition monitoring screen with red and green machine tiles and a parameter trend with limit lines
ThingWorxHistoriansCondition MonitoringPlant KPIs

Automatic Condition Monitoring on ThingWorx: Machine Alarms Linked to Product Limits

Machine readings checked against each product's limits, with red/green equipment tiles, guided fix actions and a daily alarm email.

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